Module Production Technician

0.0
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240 hours

About Course

A Manufacturing Technician-Production plays a pivotal role in the module manufacturing process. They are responsible for operating and maintaining production equipment, conducting quality checks, and ensuring the efficient assembly of solar modules. Technicians troubleshoot equipment issues, adhere to safety protocols, and follow standardized procedures to meet production targets and quality standards. Their expertise in machine operation, attention to detail, and commitment to safety are critical for the successful and consistent output of high-quality solar modules in a production setting.

What Will You Learn?

  • Learning outcomes for a Manufacturing Technician in the production module line include:
  • 1. Module Line Operations
  • 2. Quality Control
  • 3. Equipment Maintenance
  • 4. Safety Awareness
  • 5. Teamwork
  • 6. Process Improvement
  • 7. Problem Solving
  • 8. Documentation
  • 9. Communication
  • 10. Efficiency
  • 11. Adaptability
  • 12. Safety
  • These learning outcomes equip manufacturing technicians with the knowledge and skills necessary to contribute to the efficient and quality-conscious production of solar modules within the module line.

Audience

  • Qualification: Diploma/ Bachelor of Engineering
  • Age: 21+ years
  • Experience: 1-3 Years

Course Content

Basics to PV Modules
PV (Photovoltaic) modules, commonly known as solar panels, are devices that convert sunlight into electricity. They consist of multiple solar cells made of semiconductor materials, such as silicon, which generate electrical current when exposed to sunlight. PV modules are widely used for renewable energy generation and can be installed on rooftops, in solar farms, and off-grid applications. They are an eco-friendly and sustainable energy source, contributing to reduced greenhouse gas emissions and a cleaner environment. PV modules require minimal maintenance and have a long lifespan, making them a reliable and cost-effective option for generating clean energy.

  • Introduction and Training of Photovoltaic Module Raw Materials
    49:24
  • Basic introduction to Photovoltaic Module
    53:25
  • Introduction to Efficient Module Technology
    42:38
  • Process Flow Introduction
    19:45

Production Prelamination
Production Prelam, short for Production Prelamination, is a crucial stage in the manufacturing of laminated components, often used in the production of solar modules. This process involves bonding various layers together, such as encapsulants, solar cells, and backsheet materials. It ensures that the components are securely held together and protected from environmental factors. The quality and precision of Production Prelam directly impact the durability and performance of the final product, making it a critical step in the production of reliable solar modules and other laminated materials.

Production Lam & Post-lamination
Production lamination and post-lamination are key stages in the manufacturing of solar modules: Production Lamination: This phase involves encapsulating solar cells between layers of EVA (Ethylene Vinyl Acetate) and backsheet materials. The assembly is then heated and pressed to create a sealed unit that protects the cells from environmental factors and enhances electrical insulation. Post-Lamination: After lamination, modules undergo post-lamination inspection and quality checks to identify defects, ensure proper encapsulation, and verify electrical connections. Any defects found are addressed, and modules are trimmed and framed to meet quality standards before final testing and packaging. These processes are crucial for producing high-quality and durable solar modules for renewable energy applications.

Equipment Trainings
Equipment training in a module line is essential for ensuring the safe and efficient operation of various machinery and tools: It involves comprehensive instruction on how to operate, maintain, and troubleshoot equipment used in solar module production. Training sessions often cover safety protocols, best practices, and emergency procedures. Well-trained operators can minimize errors, reduce downtime, and maintain product quality. Equipment training also includes hands-on practice to familiarize operators with real-world scenarios. Ongoing training and certification ensure that operators remain competent and updated on equipment advancements.

6s Occupational Health, Safety, and Environment
6S Occupational Health, Safety, and Environment in a solar module line is a comprehensive approach to ensuring a safe, environmentally responsible, and efficient workplace. It involves six key principles: Sort, Set in order, Shine, Standardize, Sustain, and Safety. This methodology streamlines processes, reduces waste, minimizes environmental impact, and prioritizes the health and safety of employees. By implementing 6S, solar module manufacturing can achieve higher productivity while maintaining a commitment to worker well-being and environmental stewardship.

Instructors

RENX Academy

RENX Academy

5.0
16 Students
36 Courses

RENX offers best-in-class training solutions to various Industries and Manufacturing facilities. The courses have been tailormade for Various Skilled Technicians, Operators, Executives, Integrated line workforces, engineers and all kinds of associated partners for helping organisations to meet their manufacturing excellence.

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